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Ink Cartridges and how they work

With so many different printers on the market these days the average home user has become a little perplexed in regards to which printer to buy. Unfortunately the modern printers are becoming more cleverly designed to dupe the consumer into forking out their hard earned cash on hugely over inflated print consumables. I will endeavour to explain some intersting facts about printer ink cartridges which I hope will help those who are looking to purchase a printer to make a more imformed decision !

The Basic Ink Cartridges

The basic ink cartridge consists of simply the plastic moulding also known as the tank. Inside of the tank are generally 2 compartments. One contains the actual ink while the other houses the sponge. The sponge absorbs ink from the main tank via a small opening at the base between the two tanks. The sponge allows ink to flow through to the opening at the bottom of the printer ink cartridge. This is where the ink leaves the cartridge and flows into the printer and eventually passes out of the printhead. Before installing the cartridge most have a small piece of plastic tape (usually at the top) which is removed. This is a breather vent which allows air to flow in and stops a vacuum effect happenning as the ink flows from the bottom hole to the printhead. All of the ink levels etc are detected by the printer itself. This is done in numerous ways depending on the brand and age of the printer used. Examples of this type of cartridge include ALL of the Brother inkjet cartridges and some of the older canon cartridges.

Ink Cartridges with a micro-chip

The micro-chipped printer ink cartridges are the same as the basic Ink Cartridges, the difference being is that the ink level detection and/or cartridge recognition is done by using a small micro-chip mounted on the cartridge itself. This makes an electrical connection when inserted in the printer and tells the printer several pieces of imformation depending on the particular cartridge model. Some of the newer Canon cartridges use what is known as an "Opto-elctrical chip" This provides a complex "opto technical signal transfer" between the ink tank and the actual printer. This enables the printer to detect ink levels and also wether the correct cartridge colour has been inserted as each cartridge colour has its own unique chip. Epson cartridges are also micro-chipped and operate in a similar way. One of the unscrupulous tactics which Epson now use is that they are continuously changing and updating the "Firmware" in their printers in an attempt to slow down the sale of compatible ink cartridges. Basically this means that when Epson bring out new printers even though they may use the same cartridges as a previous model they change the "Firmware" so that the printer will NOT detect a compatible cartridge. Usually however a compatible cartridge with a NEW updated Micro-chip hits the market within a few months and Epson are back working on plans to change the firmware again in their next printer model.

Ink Cartridges with printhead

The most complex type of printer ink cartridge of all are the ones with built in printheads. These are typically HP, DELL and some Canon (eg. PG-40,CL-41 etc) The printhead is the part of the printer which "spits" the ink onto the paper. These cartridges contain complex circuitry which detect ink levels, compatibility and have a myriad of small resistors inside which heat up and spit the ink out of hundreds of tiny holes onto the paper. These are also the most expensive of all cartridges to buy. If you are considering buying a printer try to avoid these as most printers have the printhead built into the printer itself! Why on earth would anyone buy a printer that uses this technology. Its kind of like replacing your engine in your car whenever you decide to do an oil change.

Ink Cartridge Resources

Inkjet Ink Cartridges - this is a great site which helps answer many of the basic Inkjet Cartridges questions.
Epson we have a problem - Anger over the new Epson 'Intellidge' micro-chip.
Why Do Ink Cartridges Cost so much ? - an insight into the way the major printer manufacturers operate.

 

Article by Dean Michael.
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